Thiết bị phun bi – Công nghệ làm sạch xử lý bề mặt

Phun bi là một quá trình hoàn thiện bề mặt chuyên dụng trong đó loại cát kỹ thuật phun lên bề mặt của một chi tiết gia công với tốc độ cực cao, dao động từ 200-800 feet / giây. Tác động lên các sản phẩm từ quá trình này là những gì tạo ra hiệu quả hoàn thiện bề mặt mong muốn. Thiết bị phun bi có thể giúp làm sạch bề mặt, chuẩn bị bề mặt, tẩy cặn, loại bỏ sơn cũ, làm sạch bavia và tạo nhám bề mặt kim loại.

Các yếu tố cần thiết của một quy trình phun bi bao gồm thiết bị phun bi, sản phẩm cần làm sạch và hạt mài phun cát.

Thiết bị phun bi

Hai loại thiết bị phun bi phổ biến nhất hiện nay sử dụng hai công nghệ phun bi khác nhau là thiết bị phun bi bằng cánh văng turbine và thiết bị phun bi bằng khí nén

Thiết bị phun bi bằng cánh băng turbine

Thiết bị phun bi cánh văng turbine
Thiết bị phun bi cánh văng turbine

Đây là loại thiết bị phun bi hoạt động để làm sạch với công suất lớn. Chúng lý tưởng cho việc xử lý khối lượng lớn các bộ phận được sản xuất hàng loạt hoặc để phun các bộ phận có kích thước đồng đều. Nguyên tắc kỹ thuật dựa trên việc sử dụng các tuabin cánh văng là một bánh xe quay được trang bị các cánh phun bi để phun bi thép với tốc độ lên đến 350 feet / giây.

Có nhiều dạng máy phun bi bằng cánh văng turbine. Mỗi loại sẽ có thiết kế khác nhau tùy thuộc vào loại sản phẩm cần xử lý.

Thiết bị phun bi bằng khí nén

Thiết bị phun bi khí nén
Thiết bị phun bi khí nén – Cối phun cát – Tủ phun cát – Phòng phun cát

Phun bi bằng khí nén sử dụng khí nén để tăng tốc hạt mài phun cát qua các vòi phun và vào chi tiết gia công. Bắn khí rất linh hoạt và có thể tạo ra quy trình phun rất nhẹ nhàng hoặc mạnh mẽ bằng việc điều chỉnh áp suất phun.

Phun bi bằng khí nén bao gồm hai dạng phổ biến là phun cát khôphun cát ướt.

Thiết bị phun bi có thể sử dụng để làm sạch vật liệu gì?

Thiết bị phun bi có thể được sử dụng để hoàn thiện nhiều bộ phận khác nhau, từ những bộ phận nhỏ và nhẹ như các chi tiết lò xo, bánh răng tới các sản phẩm lớn như kết cấu, tôn tấm, ống thép. Kim loại là loại vật liệu gia công phổ biến nhất. Tuy nhiên, thiết bị phun bi cũng có thể được sử dụng trên các vật liệu gia công làm từ đá, nhựa hoặc thậm chí là gỗ.

Có quá nhiều sản phẩm để liệt kê, nhưng các ứng dụng phổ biến bao gồm thép kết cấu, các thành phần hàng không và ô tô, công nghiệp đúc, đóng tàu, bình gas hay vỏ thùng phuy,…

Các loại hạt mài phun cát cho thiết bị phun bi

Hạt mài phun cát cho thiết bị phun bi
Hạt mài phun cát

Khi nhắc đến công nghệ phun bi, nhiều người vẫn nghĩ đến các loại cát sông, cát tự nhiên được sử dụng trong phun cát truyền thống. Để giảm thiểu rủi ro cho sức khỏe người vận hành cũng như cải thiện hiệu suất công việc, các loại hạt mài phun cát ra đời, bao gồm:

  • Hạt mài kim lại – Hạt bi thép, hạt thép đa cạnh, hạt bi inox
  • Hạt mài gốc khoáng sản – Bột oxit nhôm, cacbua silic, hạt thủy tinh, hạt gốm và ngọc hồng lựu.
  • Hạt mài nhựa – Polyamide, duroplast, acrylic, melamine, urê, nylon.
  • Hạt mài hữu cơ – Lõi ngô, vỏ quả óc chó.

Liên hệ ngay với chúng tôi để được tư vấn chi tiết

Hotline tư vấn máy phun bi Growell

 

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