Thùng phun cát là một dạng máy phun cát sử dụng cho việc làm sạch tạo độ nhám bề mặt sản phẩm, luôn mang lại hiệu quả cao và được sử dụng phổ biến trên thị trường. Thùng phun cát được thiết kế như một dạng tủ đứng thông thường nên còn có tên gọi khác là tủ phun cát. Tủ phun cát được chia thành 2 dạng: tủ phun cát tự hút và tủ phun cát áp lực, nhằm đáp ứng mọi yêu cầu về chất lượng sản phẩm của khách hàng.
Nguyên lý hoạt động của thùng phun cát
Quá trình hoạt động phun cát làm sạch của thùng phun cát đều được diễn ra hoàn toàn bên trong tủ. Tủ phun cát được kết hợp bởi điện và khí tạo ra áp lực lớn khi phun giúp làm sạch bề mặt sản phẩm. Hệ thống bên trong tủ sẽ trực tiếp thu hồi và xử lý bụi và hạt mài. Hạt mài sau khi lọc được luân chuyển và tái sử dụng tuần hoàn ngay bên trong máy. Đối với bụi và các hạt vụn sẽ được xử lý đưa đến thùng chứa bụi giúp tránh việc phát sinh ra môi trường.
Sự khác nhau giữa Thùng phun cát tự hút – Thùng phun cát áp lực
Tủ phun cát tự hút
- Là loại tủ khí nén có áp suất cũng như tốc độ thấp, các hạt mài được đi lên bằng sự tự hút. Lực bắn với khí nén thấp giúp cho các bộ phận như béc phun, súng phun giảm khả năng bị mài mòn, kéo dài tuổi thọ cho các phụ kiện trong máy, tiết kiệm chi phí bảo dưỡng máy móc, thay thế phụ tùng
- Áp suất thấp, lực khí nén phun ra thấp làm hạn chế sự mài mòn của hạt mài, tái sử dụng được nhiều lần hơn tiết kiệm chi phí mua hạt
- Năng suất sẽ thấp hơn tủ áp lực nhưng bù lại giá thành rẻ hơn. Loại tủ này thích hợp cho việc xử lý làm sạch bề mặt các kim loại mỏng và nhu cầu xử lý cũng không quá cao
- Đối với tủ tự hút, sử dụng hạt oxit nhôm và hạt thủy tinh giúp cho việc tăng độ bền của hạt cũng như giảm sự mài mòn các bộ phận trong máy
Tủ phun cát áp lực
- Tủ phun cát áp lực sử dụng một bình áp lực để đẩy hạt mài bằng khí nén. Loại tủ này có vận tốc lớn hơn, áp lực cao hơn 3 đến 4 lần so với tủ tự hút. Chính vì vậy, sử dụng tủ áp lực sẽ giúp tiết kiệm được nhiều thời gian hơn và hiệu quả làm sạch cũng cao hơn giúp tăng năng suất trong công việc.
- Khả năng ứng dụng đa dạng cho các loại sản phẩm
- Thường xuyên kiểm tra, thay thế bộ phận vòi phun, béc phun bởi sử dụng lực mạnh nên khả năng bào mòn nhanh chóng
- Bởi vận tốc bắn lớn tạo ra áp lực cao nên ngoài sử dụng các loại hạt oxit nhôm hay hạt thủy tinh thì tủ phun cát áp lực còn có thể dùng hạt thép đa cạnh hoặc hạt inox để tăng tốc độ làm sạch hay tạo độ nhám sâu hơn dễ dàng đáp ứng theo yêu cầu khách hàng
Ưu điểm thùng phun cát
- Thùng phun cát có khả năng làm sạch đa dạng về sản phẩm
- Được thiết kế theo dạng tủ kín, có hệ thống xử lý bụi giảm thiểu phát sinh bụi ra môi trường
- Hệ thống tự động thu hồi và tái sử dụng hạt mài tuần hoàn
- Dễ dàng sử dụng, thiết kế an toàn cho người lao động
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